Polyester fabric guide
Polyester Jacket Design with AI
For a polyester jacket, most mills quote polyester ripstop at 50 to 110 g/m²: a classic pairing.
Of the 12 cloths this guide lists for this cut, it sits between organza and silk twill in weight.
Next to silk twill, it is lighter, firmer, more matte and easier to care for.

Polyester Jacket at a glance
- Cloth to ask your mill for
- Polyester ripstop
- Typical weight
- 50 to 110 g/m²
- Drape
- Medium
- Stretch
- Slight
- Breathability
- Low
- Warmth
- Neutral
- Care
- Machine wash at 30 to 40 °C
- How common
- A classic pairing
- Typical cloth price
- $3-12/yard
Typical trade ranges, not one mill's figures: confirm them with your mill.
The jacket, in numbers
- Typical length
- 65 to 75 cm, from the high point of the shoulder
- Defining details
- Collar or hood, zip or button front, welt or patch pockets, lining
- Cloth needed
- about 1.8 to 2.4 m of 150 cm cloth, roughly $6 to $31 of cloth at typical prices
Typical figures for an adult size M. The pattern tier is set from the real piece count when you order.
How polyester behaves on a jacket
In a jacket it takes interfacing and pressing evenly, so a classic tailored line comes out clean.
Cut short, a medium-weight cloth holds a neat, even hem that stays put.
It is neither warm nor cool, so it works across most of the year.
Care is simple: a machine wash at 30 to 40 °C.
It barely creases, dries fast and keeps its color, but it holds odour and can pill on brushed surfaces.
About polyester
Polyester is a synthetic fibre made from petroleum or, more and more, from recycled bottles. It can be engineered to imitate silk, wool or cotton, and to wick, stretch or shed water.
Recycled polyester is widely available and certified under recycling standards; ask the mill for the certificate, not only the claim.
It is itself the usual lining cloth; a polyester piece is lined only when it is sheer or when the face would cling.
Cutting, sewing and color
A microtex needle and polyester thread; it resists pressing, so seams are set with heat and a clapper.
It is dyed with disperse dyes at high heat or printed by sublimation, so bright colors stay fast.
It has a soft sheen that shows the folds without glare.
A description to start from
A jacket in polyester ripstop, 50 to 110 g/m², with a medium drape and a soft sheen surface, for most of the year.
If polyester is not quite right
- Lighter: Organza, in organza
- Heavier: Silk, in silk twill
- Warmer: Leather, in cowhide leather
- More drape: Velvet, in cotton velvet
Also: how the studio works, prices and questions and answers.
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